Brand: Kolpin Powersports
The Kawasaki Mule 4000/4010 Full Windshield by Kolpin protects you and your passengers from the elements. You can quickly and easily remove the windshield without tools in just seconds. This is the toughest windshield available made from the best materials on the market.
Please read and understand these instructions completely before installation to avoid injury to yourself, damage to the vehicle or accessory.
Be certain to follow all specifications. For proper installation, two people are required
Dealer: These instructions contain important information for future reference and must be given to the customer at time of purchase or
upon completion of installation. Torque specifications must be followed when tightening bolts.
a) Find a clean flat area where you can lay down the upper windshield (Item A). With an extreme caution, remove the protective film and apply the protection foam strip (Item D) to the upper windshield using manual pressure to ensure good adhesion to the windshield as shown
b) To apply the edge guard (Item C) to the lower windshield (Item B), find a clean flat area where you can lay down the windshield. With an extreme caution, remove the protective film and apply the edge guard (Item D) to the lower windshield using manual pressure to ensure good adhesion to the windshield.
c) Attach pivot components (Item G) to lower windshield with supplied hardware as follow. All screws that are passing through the windshield will be tightened later in step f). Do not over-tighten the screws that combine the slide arm with the lower pivot, these 2 parts need to swivel.
d) Assemble all hinges (Item E) to lower and upper windshield (Item A & B) as per drawings.
e) Cut the 1 3/4" wide thin adhesive foam supplied in 2" long sections (12x). Apply to all clamp parts as shown. Attach clamps (Item F) to the roll cage of your vehicle as per drawings. Attention; all clamps are not installed the same way. Do not tighten at this stage; you will need to make adjustments later on.
f) Install windshield to top clamps only, using 2 M6 x 16 knobs as shown. Adjust height position and level of the windshield to ensure good fit with hood. Note that the protection foam strip located on the top section of the upper windshield needs to be compressed to the top roll bar to ensure that there will be no vibration noise when riding. Tighten both knobs and top clamps only with specified torque indicated below.
g) Adjust all remaining clamp positions and tighten all screws with specified torque indicated. Ensure that the windshield is perfectly level before tightening. If the windshield isn’t level, windshield functions will be affected. Over-tightening clamps to roll cage could cause parts failures.
To operate the tilt mechanism:
Simply loosen both ‘T’ knobs (without removing them) and push on the lower windshield from the inside of the cab until the desired position is reached. Then tighten knobs. Note that there are 3 pre-determined positions on the slide arm; closed, half-opened and fullyextended.
To open vehicle hood:
Remove both ‘T’ knobs and fold upward the lower windshield as per picture.
provide access to storage room under the hood.
3. Maintenance and Care
Tighten all hardware after first use and periodically thereafter.